COMPREHENSIVE ENGINEERING TECHNOLOGY MATERIALS
MEGACUBES, founded in 2011, is an established supplier of Thermal Spraying, Hard Surfacing, Brazing and related products in the industry. We are experienced and hands-on company dedicated to quality and customer service. We supply the Thermal Spray industry with:
- Turn-Key Systems and Projects.
- Auxiliary equipment including: Powder Feeders, Turn Tables, Dust Collectors, etc.
- Thermal Spray Materials including Ceramic, Carbide Metal/Alloy Powders, Wires and Masking Tapes. We are able to offer the leading brand of Höganäs AMPERIT®.
- Thermal Spray Spare Parts for most available thermal spray torches.
Combining knowledge, sharing know-how and making this information available will advance the coatings technology further to the benefit to the industry. We provide solutions that are tailored to resolve your problems and help you to improve the performance of your products and/or component.
With wide range of products and professionals, Megacubes has all the resources available to provide engineered coating solution and provides comprehensive support for virtually any application in the industry.
We serve the following industries, among others:
Industrial Gas Turbines
Oil & Gas
Paper & Printing
Steel Industry
Maintenance & Repair
Aerospace
Automotive
Electrical & Electronics
Corrugating
THERMAL SPRAY
Thermal spraying techniques consist of a heat source such as an arc or flame and a coating material, typically in a powder or wire form, that is melted into small droplets and sprayed onto surfaces at high velocity.
Thermal spray coatings are usually applied to metal substrates and are sometimes applied to plastic or ceramic base materials. They enhance the performance of the component by providing improved wear resistance, corrosion resistance or thermal protection, and are a versatile and effective alternative to other coating methods. Thermal spray coatings are distinguished by their abilities to apply metals, cermets, ceramics, and polymers with minimal porosity and very high bond strengths without melting or substantially heating the substrate.
Coating quality is usually evaluated by measuring porosity, oxide content, macro and micro-hardness, residual stress, and bond strength. As the particle velocities increase, the coating quality usually increases as well.
Different processes of thermal spraying include
- Atmospheric Plasma Spray
- High-velocity Oxy-fuel (HVOF)
- Flame Spraying
- Electric Arc Spray
ABRASIVE
WHITE ALUMINIUM OXIDE
Megacubes provides high quality of white fused aluminium which is contains virtually no iron content making it a safe abrasive for applications that require minimal foreign contamination. This allows white aluminum oxide to be used in applications such as blasting orthopedic implant parts, aerospace components, or exotic alloys. White aluminum oxide can be found in a variety of bonded abrasives used in surface or cylindrical grinding. General industry applications for white aluminum oxide include abrasive blasting, microdermabrasion, anti-skid surfaces, and lapping.
Megacubes provides the perfect glass bead every time which is the goal of the Potters’ glass bead manufacturing process. The perfect glass bead an exact sphere, pure and clear offers strength in its perfect roundness, and optimum reflective qualities in its purity and clarity. The manufacture of glass beads is different from most other glass, mainly because there is no molten batch. Potters uses soda lime cullet, which is ground and sorted into basic sizes before introducing it to the furnace. The beads are actually formed in a hot furnace atmosphere. Pre-sized ground cullet is gravity-fed into the proprietary Potters’-designed, gas-fired furnace.
The intense heat melts the ground glass while it is suspended in the burning gas, forming a sphere. The sphere is carried upward from the heat zone by the products of combustion that form a natural draught. Immediately upon exiting the heat zone, the spheres enter a large cooling zone where they are collected and transferred for further sizing, grading, coating and packaging.
POTTERS GLASS BEAD
POTTERS GLASS BEAD
Megacubes provides the perfect glass bead every time which is the goal of the Potters’ glass bead manufacturing process. The perfect glass bead an exact sphere, pure and clear offers strength in its perfect roundness, and optimum reflective qualities in its purity and clarity. The manufacture of glass beads is different from most other glass, mainly because there is no molten batch. Potters uses soda lime cullet, which is ground and sorted into basic sizes before introducing it to the furnace. The beads are actually formed in a hot furnace atmosphere. Pre-sized ground cullet is gravity-fed into the proprietary Potters’-designed, gas-fired furnace.
The intense heat melts the ground glass while it is suspended in the burning gas, forming a sphere. The sphere is carried upward from the heat zone by the products of combustion that form a natural draught. Immediately upon exiting the heat zone, the spheres enter a large cooling zone where they are collected and transferred for further sizing, grading, coating and packaging.
FILTER PAPERS
Megacubes nonwovens for liquid filtration have opened the way for new ways of thinking. They filter liquids and catch the solid matter. Megacubes nonwovens have set high standards in liquid filtration.
In industrial processes the filter media are required to have universal and economic properties which can be adapted to suit the various types of filter systems. Our nonwovens can be found in an extensive range of different constructions including gravity, hydrostatic, vacuum and pressure belt filters. They are used predominantly in the metal working/cutting industry order to clean operating materials/lubricants such as coolants, cutting and rolling oils.
New types of filtering media and deep-filter processes mean a considerable cut in costs due to lower wear and tear, longer operating times and improved preparation possibilities. We offer a great variety of fibre gradients in order to adjust our products to your individual needs from coarse to fine.
Nye Lubricants is a leader in the innovation, formulation and manufacture of synthetic lubricants. We are proud offers the Nye Lubricants to among our customers in corrugating or food industry. After switching to our lubricants, you can expect:
Improve uptime •
Reduce maintenance costs •
Extend component life •
Improve supply management •
GREASE
GREASE
Nye Lubricants is a leader in the innovation, formulation and manufacture of synthetic lubricants. We are proud offers the Nye Lubricants to among our customers in corrugating or food industry. After switching to our lubricants, you can expect :
- Improve uptime
- Reduce maintenance costs
- Extend component life
- Improve supply management
OUR SERVICES
The basis of any professional service organization is a comprehensive understanding of its customer’s requirements, processes and applications. We realize that to maximize uptime, periodic service and maintenance is required.
To provide the best possible technical service to our customers has assembled a global team of highly qualified engineers, as well as provide telephone support, remote diagnostics, system trouble-shooting, on-site visits, preventative maintenance, application support, customer training programs, advice in health & safety issues, know-how transfer and/or calibration support.
Our engineers are ready to help during emergency breakdowns, though phone support, remote diagnostics and technical intervention visits. However to help prevent those emergencies, resulting in unscheduled downtime, preventive maintenance is strongly recommended.
We appreciate your interests in Megacubes’s products.
Please feel free to contact us by any method.
Your inquiries will be responded within 24 hours.
CONTACT FORM
MALAYSIA
MEGACUBES SDN BHD
No. 18 Jalan Permatang 4,
Taman Desa Jaya,
81100 Johor Bahru,
Johor, Malaysia.
Tel/Fax: +60_7352_5806
Mobile: +60_19_730_5806
Email: skliew@megacubes.com.my
MALAYSIA (Workshop)
No. 15, Jalan SU 8A,
Taman Perindustrian Subang Utama,
Seksyen 22,
40000 Shah Alam,
Selangor, Malaysia.
SINGAPORE
MEGACUBES PTE LTD
No. 100, Peck Seah Street,
#08-14 PS 100,
Singapore 079333.
Tel: +65_9372_1178
Email: sg@megacubes.com.my
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