• COATING

    MATERIALS & PRODUCTS

    MEGACUBES provide a wide range of consumables required for most thermal spray equipment. Our reliable and high quality consumables contribute to the best possible performance of the equipment, adn ensure continuous production and a consistent coating quality.

    MATERIAL

    POWDER

    Optimal coating properties start with a complete understanding of the application together with the selection of the most suitable coating material. Deposition efficiency, hardness, bond strength, density and coating economics are just a few characteristics influenced by the choices of the material.

    To provide a more complete and quality driven services to our customers, Megacubes has formed a strategic alliances with Hoganas.

    By combining the knowledge in various fields of materials, production, processes and applications we are able to offer a unique and complete range of materials for HVOF, Plasma and other processes. The range includes Metals and Alloys, Composites, Ceramics and Carbides as well as the Hoganas AMPERIT® product range.

    POWDER

    Optimal coating properties start with a complete understanding of the application together with the selection of the most suitable coating material. Deposition efficiency, hardness, bond strength, density and coating economics are just a few characteristics influenced by the choices of the material.

    To provide a more complete and quality driven services to our customers, Megacubes has formed a strategic alliances with Hoganas.

    By combining the knowledge in various fields of materials, production, processes and applications we are able to offer a unique and complete range of materials for HVOF, Plasma and other processes. The range includes Metals and Alloys, Composites, Ceramics and Carbides as well as the Hoganas AMPERIT® product range.

    WIRES

    Thermal spray wire are mainly used in the Electric Arc Spray process and the Flame Wire Spray Process.

    Megacubes is offering a wide range of high quality thermal spray wired including Zinc, Aluminium, Stainless Steels, Aluminium Bronze, Various Cored Wires, Alloy 625, Molybdenum and many other types.

    SPARE PARTS

    The overall success of a thermal coating operation depends on several factors that all influence each other. Reliable and High Class Components contribute to the best possible performance of the of the equipment, and the same way High Quality Spare Parts ensure continuous production and a consistent coating quality.

    For every company that operates Thermal Spray equipment, a good and experienced source of supply is important. Megacubes deliver a wide range of First Class Spare Parts. Every part is manufactured with great care and has been tested in production environments before going offered to the market. Further, Megacubes offers complete Thermal Spray Gun kits including all accessories (cables and hoses, cooling nozzles etc.

    SPARE PARTS

    The overall success of a thermal coating operation depends on several factors that all influence each other. Reliable and High Class Components contribute to the best possible performance of the of the equipment, and the same way High Quality Spare Parts ensure continuous production and a consistent coating quality.

    For every company that operates Thermal Spray equipment, a good and experienced source of supply is important. Megacubes deliver a wide range of First Class Spare Parts. Every part is manufactured with great care and has been tested in production environments before going offered to the market. Further, Megacubes offers complete Thermal Spray Gun kits including all accessories (cables and hoses, cooling nozzles etc.

    MASKING TAPES

    Megacubes provides only tape with high qualities that live up to the demands of Thermal Spraying. The Thermal Spray Masking Tapes offers a well – rounded product line consisting of many varieties to meet the individual needs of spray shops. The tapes are comfortable, with an aggressive silicone adhesive that will remove cleanly after spraying. Many of the tapes are designed as a one- step process that will withstand the harsh environment of the thermal spray process.

    Benefits:

    • Excellent protection during grit blasting
    • High temperature masking
    • Clean removal after spraying
    • Conforms easily to parts with complex geometries

    DIAMOND BELTS

    MEGACUBES offers a broad range of grinding and polishing solution abrasive Diamond belt. This kind of coated abrasive tool, widely used in thermal spray coating industry. The grinding by DIAMOND sanding belt can replace that of diamond grinding wheel and film polishing. We can offers either metal nickel plating electroplated bond and resin bond.

    Benefits:

    Same results every time 
    2 in 1 application (Grinding and polishing)
    
Efficient – low-cost solution
    Increase in production
    
Continuous performance • 
    Lower grinding force than wheels 
    Save 95% by not having to invest in new machine • 

    DIAMOND BELTS

    MEGACUBES offers a broad range of grinding and polishing solution abrasive Diamond belt. This kind of coated abrasive tool, widely used in thermal spray coating industry. The grinding by DIAMOND sanding belt can replace that of diamond grinding wheel and film polishing. We can offers either metal nickel plating electroplated bond and resin bond.

    Benefits:

    • Same results every time 

    • 2 in 1 application (Grinding and polishing) 

    • Efficient – low-cost solution 

    • Increase in production 

    • Continuous performance 

    • Lower grinding force than wheels 

    • Save 95% by not having to invest in new machine

    DUST COLLECTOR

    Megacubes provides most advanced and reliable dust collector specifically tailored for the thermal spray industry. It is designed with the safety, efficiency and reliability meeting requirements of today’s modern thermal spray operation.

    ABRASIVE

    WHITE ALUMINIUM OXIDE

    Megacubes provides high quality of white fused aluminium which is contains virtually no iron content making it a safe abrasive for applications that require minimal foreign contamination. This allows white aluminum oxide to be used in applications such as blasting orthopedic implant parts, aerospace components, or exotic alloys. White aluminum oxide can be found in a variety of bonded abrasives used in surface or cylindrical grinding. General industry applications for white aluminum oxide include abrasive blasting, microdermabrasion, anti-skid surfaces, and lapping.

    Megacubes provides the perfect glass bead every time which is the goal of the Potters’ glass bead manufacturing process. The perfect glass bead an exact sphere, pure and clear offers strength in its perfect roundness, and optimum reflective qualities in its purity and clarity. The manufacture of glass beads is different from most other glass, mainly because there is no molten batch. Potters uses soda lime cullet, which is ground and sorted into basic sizes before introducing it to the furnace. The beads are actually formed in a hot furnace atmosphere. Pre-sized ground cullet is gravity-fed into the proprietary Potters’-designed, gas-fired furnace.

    The intense heat melts the ground glass while it is suspended in the burning gas, forming a sphere. The sphere is carried upward from the heat zone by the products of combustion that form a natural draught. Immediately upon exiting the heat zone, the spheres enter a large cooling zone where they are collected and transferred for further sizing, grading, coating and packaging.

    POTTERS GLASS BEAD

    POTTERS GLASS BEAD

    Megacubes provides the perfect glass bead every time which is the goal of the Potters’ glass bead manufacturing process. The perfect glass bead an exact sphere, pure and clear offers strength in its perfect roundness, and optimum reflective qualities in its purity and clarity. The manufacture of glass beads is different from most other glass, mainly because there is no molten batch. Potters uses soda lime cullet, which is ground and sorted into basic sizes before introducing it to the furnace. The beads are actually formed in a hot furnace atmosphere. Pre-sized ground cullet is gravity-fed into the proprietary Potters’-designed, gas-fired furnace.

    The intense heat melts the ground glass while it is suspended in the burning gas, forming a sphere. The sphere is carried upward from the heat zone by the products of combustion that form a natural draught. Immediately upon exiting the heat zone, the spheres enter a large cooling zone where they are collected and transferred for further sizing, grading, coating and packaging.

    FILTER PAPERS

    Megacubes nonwovens for liquid filtration have opened the way for new ways of thinking. They filter liquids and catch the solid matter. Megacubes nonwovens have set high standards in liquid filtration.

    In industrial processes the filter media are required to have universal and economic properties which can be adapted to suit the various types of filter systems. Our nonwovens can be found in an extensive range of different constructions including gravity, hydrostatic, vacuum and pressure belt filters. They are used predominantly in the metal working/cutting industry order to clean operating materials/lubricants such as coolants, cutting and rolling oils.

    New types of filtering media and deep-filter processes mean a considerable cut in costs due to lower wear and tear, longer operating times and improved preparation possibilities.

    We offer a great variety of fibre gradients in order to adjust our products to your individual needs from coarse to fine.

    GREASE

    Nye Lubricants is a leader in the innovation, formulation and manufacture of synthetic lubricants. We are proud offers the Nye Lubricants to among our customers in corrugating or food industry. After switching to our lubricants, you can expect:

    •  Improve uptime
    • Reduce maintenance costs
    • Extend component life
    • Improve supply management

    NyeCorr® 140

    NyeCorr® 140 synthetic bearing grease is formulated specifically for the maintenance of single-facer in the corrugating industry. Since its introduction, hundreds of corrugating plants worldwide have converted to NyeCorr®  140 and realized significant cost reductions, while increasing performance, improving in-plant safety and extending maintenance cycles compared to non-synthetic lubricants.

    NyeCorr® 140 protects bearings at 480˚F, is NSF H-1 food grade registered and contains no PFOAs (Perfluorooctanoic acid). It is the most environmentally friendly and economical option available to the corrugating industry today.

    Uniflor 4622R

    Industrial bearings such as those found in conveyors, wheels, and fans, require lubrication to extend component life and reduce downtime. Megacubes offers Uniflor™ 4622R-FG which is specified for extreme operating temperatures up to 260 °C, resists aggressive chemicals and fuels, and contains an anti-corrosion additive. This grease is NSF H1 approved for incidental food contact.

    MALAYSIA

    MEGACUBES SDN BHD
    No. 18 Jalan Permatang 4,
    Taman Desa Jaya,
    81100 Johor Bahru,
    Johor, Malaysia.
    Tel/Fax: +60_7352_5806
    Mobile: +60_19_730_5806
    Email: skliew@megacubes.com.my

    MALAYSIA (Workshop)

    No. 15, Jalan SU 8A,
    Taman Perindustrian Subang Utama
    Seksyen 22,
    40000 Shah Alam,
    Selangor, Malaysia.

    SINGAPORE

    MEGACUBES PTE LTD
    No. 100, Peck Seah Street,
    #08-14 PS 100,
    Singapore 079333.
    Tel: +65_9372_1178
    Email: sg@megacubes.com.my

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